concrete embedded magnets

 

Precast concrete magnets (also known as embedded magnets or concrete embedded magnets) are widely used in construction, industrial equipment, exhibitions and other fields to fix, hang or dock metal parts. Choosing the right precast concrete magnet requires comprehensive consideration of multiple technical indicators to ensure its performance, durability and safety. The following are some important influencing factors:

 

1. Magnet pulling force (adsorption force) The pulling force of the magnet is the core indicator, which directly determines its load-bearing capacity.

Things to note when purchasing:

Clear requirements: Determine the required pulling force according to the actual application scenario (such as hanging tools, fixed steel structures, exhibition props, etc.). Common specifications range from tens of kilograms to hundreds of kilograms.

Test standard: Magnet pulling force is usually marked as "vertical pulling force" or "shear force", and the test conditions (such as how thick the steel plate is in contact with) need to be confirmed.

Safety margin: It is recommended to choose a model with a pulling force 20%-30% higher than the actual demand to cope with dynamic loads or magnetic attenuation after long-term use.

 

2. Shell material

The magnet shell needs to have the dual functions of protecting the magnet and facilitating installation. Common materials include:

Stainless steel (such as 304/316): Strong corrosion resistance, suitable for humid or outdoor environments (such as swimming pools, coastal buildings).

Galvanized steel: High cost performance, but not as rust-proof as stainless steel, suitable for dry indoor environments.

Engineering plastics: Lightweight and insulating, but with low load-bearing capacity, mostly used for electronic equipment or temporary fixation.

Recommendation: Stainless steel shells are preferred, especially in humid, acidic and alkaline environments.

 

3. Rust prevention and sealing treatment

Prefabricated magnets are embedded in concrete for a long time, so rust prevention is crucial:

Surface treatment: Check whether it has been nickel-plated, epoxy-coated or passivated to resist alkaline corrosion of concrete.

Sealing design: High-quality magnets will use rubber rings or glue-filling technology to prevent moisture from penetrating into the magnet.

Weather resistance: For outdoor use, products with IP65 or above protection level must be selected.

 

4. Ease of installation and removal

Prefabricated magnets need to be embedded before concrete pouring, and the installation method affects the ease of construction:

Threaded hole design: allows the position to be adjusted with bolts later, suitable for scenarios that require flexibility.

Welded brackets or anchors: suitable for heavy-duty fixation to ensure that the magnets do not shift in the concrete.

Embedded vs. surface installation:

Embedded: The magnets are completely embedded in the concrete, with a flat surface, suitable for floor or wall applications.

Surface installation: The magnets are exposed, which is easy to replace, but may affect the appearance and safety.

Purchase advice: Confirm the thickness of the concrete pouring and ensure that the magnets are embedded deep enough (usually ≥50mm).

If later adjustment is required, choose models with threaded or removable designs.

 

5. Temperature and environmental adaptability

Different magnet materials have different temperature sensitivities:

NdFeB: The strongest magnetic force, but high temperature (>80°C) may cause demagnetization.

Ferrite: High temperature resistant (up to 250°C), but weak magnetic force.

AlNiCo: Good high temperature stability, but high cost.

Purchase suggestions:

Avoid using NdFeB in high temperature environments (such as workshops and boiler rooms), and use ferrite or AlNiCo magnets instead.

 

Other key considerations

Anti-vibration design: If used in vibrating equipment, the magnets need to have cushioning rubber or a locking mechanism.

Certifications and standards: Check for compliance with industry standards such as ISO 9001, CE or ASTM.

Supplier reputation: Choose a professional manufacturer like LSC to ensure material authenticity and after-sales service.

After a long time of use, will the magnetic force weaken, how to maintain?

Shutter magnets

The Shutter magnets may indeed weaken their magnetic force after prolonged use, mainly due to the following factors:

1、Effect of high temperature: The temperature resistance of NdFeB magnet is usually about 80℃. If it is in a higher temperature environment for a long time, it may lead to a weakened magnetic force.

 

2、Material problems: If the magnet material contains more impurities, or uses low-quality materials, it may lead to insufficient magnetic force, and even degaussing in a short period of time.

 

3、Physical impact: High frequency of impact or impact may cause the magnet structural demagnetization.

 

4、High magnetic field environment: In a high magnetic field environment, the magnet may lose its magnetism or the magnetic pole changes (e. g., in the magnetic charging machine or demagnetic machine).

 

 

Therefore, in order to maintain the fast disconnecting magnet, extend its service life and maintain its magnetic force, the following measures can be taken:

1、Avoid high temperature: try to avoid exposing magnets to a high temperature environment, especially in high temperature operations such as injection molding, hot pressing or oven baking.

2、Choose high quality materials: When buying magnets, choose reputable suppliers and ensure that high quality materials such as N35 or higher nedFeB magnets are used.

3、Avoid physical impact: Avoid high frequency impact during transportation and use.

4、Regular inspection: check the magnetic force of the magnet regularly. If the magnetic force is found to weaken, replace it in time or take measures for maintenance. 

5、Use lubricant: For the cam structure of the quick removal magnet, the regular addition of grease can reduce wear and maintain its good working condition.

6、Correct installation: ensure that the quick removal magnet is installed correctly to avoid magnetic weakening or damage caused by improper installation.

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